Petch Jearranaisilawong. Finite element modeling of creasing in corrugated paperboards. (). King Mongkut's University of Technology North Bangkok. Central Library. : , 2012.
Finite element modeling of creasing in corrugated paperboards
Abstract:
The purpose of this study is to understand mechanical response of corrugated paperboards under
creasing process. Paperboards are composite materials consisting of layers of corrugating medium, each
sandwiched between a pair of liners. In the manufacturing process, a pattern of crease (or score) lines are
pressed onto the surface of paperboards to facilitate folding and bending. Yet, over-pressing of the crease
lines can cause cracks on the liners or severe deformation of the corrugating medium, while underpressing
can lead to insufficient depth for folding. To determine an optimal creasing depth for folding,
the mechanics of creasing was analyzed in a set of numerical simulations using a commercial finite
element software ABAQUS. Geometrical features of paperboards, such as liners and medium were
modeled in details. Each layer of paper was modeled by an orthotropic elasto-plastic material with a
plastic potential whose parameters were obtained from relevant experiments. The analysis focuses on
mechanics of creasing at three distinct positions on the fluting pattern of corrugating medium. Creasing
between two peaks of the fluting produces the highest tensile stress, which leads to permanent damage
along the crease line on the top liner. On the other hand, applying a creasing pattern on top of the peaks
of fluting leads to buckling of the corrugating medium. The proposed simulations shred lights into the
mechanics of crease line that can be used for improving crease pattern and for reducing cracks along the
creasing line in the manufacturing process.
King Mongkut's University of Technology North Bangkok. Central Library